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By Dr. Pramod Kr. Pandey - May 2, 2025

Dr. Pramod Kr. Pandey is a distinguished Analytical Research Expert with over three decades of extensive experience in the pharmaceutical industry. He has contributed his expertise to both leading Indian and global pharmaceutical companies, consistently driving innovation and excellence in analytical research

Learn the complete procedure for evaluating precision in method validation, including system precision, method precision, reproducibility, and intermediate precision with real-world case studies

Precision In Method Validation: How to Get Mastery In 5 Minutes

Understanding Precision in Analytical Method Validation: A Comprehensive Guide with Case Studies

Precision in method validation is a critical parameter, reflecting the consistency and reproducibility of results under specific conditions. Ensuring precise measurements is essential for the reliability of any analytical method, particularly in pharmaceutical, chemical, and quality control laboratories. In this article, we delve into the various aspects of precision – system precision, method precision, method reproducibility, and intermediate precision – outlining detailed procedures to evaluate each. Through real-world case studies, we illustrate best practices and common challenges, offering valuable insights for scientists and analysts seeking to enhance method reliability and regulatory compliance.

Precision In Method Validation

Precision in method validation

Precision is subdivided into four categories:

  • System precision
  • Method precision
  • Method reproducibility
  • Intermediate precision

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Case studies:

Let us consider a drug substance D has the following specifications and we have to perform precision test:

  • Impurity A NMT: 0.20%
  • Any unknown impurity NMT: 0.10%
  • Total impurity NMT 0.50%
  • Assay: 98 to 100%

Sample concentration is 1.0 mg/ml for both related substances test and assay test. QL of the method is 0.05%

System Precision

Example: For impurity A and Drug substance D in Assay test

Prepare impurity A standard solution at 0.2% or 2.0 mcg/ml and inject 6 time (as per chromatographic condition given in the monograph) and calculate RSD of six injections.

Prepare Drug substance D standard at 1.0mg/ml or 1000 mcg/ml and inject 6 times (as per chromatographic condition given in the monograph) and calculate RSD of of RTs and area response.

Injection NoRT of Impurity ART of D
(main analyte
)
Area of Impurity AArea of Impurity D
15.310.0421233755
25.310.1421033701
35.210.2425533772
45.410.0422033690
55.310.2421533700
65.310.2422033668
Average5.310.1422233714
RSD1.180.960.390.11

Conclusion

  • RSD of RTs of impurity A is 1.18 ≤ 5.0%
  • RSD of RTs of Drug substance D is 0.96 ≤ 5.0%
  • RSD of area of impurity A is 0.39 ≤ 10%
  • RSD of area of main analyte D is 0.11 ≤ 1.0%
  • Hence, method passes the system precision test for impurity A and Drug substance (main analyte) D

Method Precision

Example: For impurity A (RS test) and Main analyte D in Related Substances test

Prepare sample solution containing impurity A at 2.0mcg/ (0.2%) and Drug substance D at 1000 mcg/ml and inject 6 time (as per chromatographic condition given in the monograph) and calculate RSD of area % for impurity A .

Calculate assay of main analyte ‘D‘ using main analyte standard solution in all six injections. Calculate the RSD of assay values.

Injection noImpurity A ( area %)Assay of Drug substance (D) (%)
10.1599.1
20.1499.2
30.1699.1
40.1599.3
50.1499.0
60.1499,3
Average0.14799.17
RSD5.40.12

Conclusion:

  • RSD of value of impurity A is 5.4 ≤ 10%
  • RSD of area of main analyte D is 0.12 ≤ 1.0%
  • Hence, method passes the method precision test for impurity A and main analyte D

Method Reproducibility

Reproducibility parameter is performed between the two labs using the following conditions:

  • Labs: Sending lab and Receiving lab, for example Analytical lab and QC lab
  • Analysts: Analyst of sending Lab and Receiving lab, for example analyt of Analytical lab and analyst of QC lab.
  • Instruments: Each sending lab and Receiving lab should use instruments of different make, for example if analytical lab perform reproducibility on Shimadzu HPLC then QC will perform on water HPLC
  • Column: Different lots of the same make
  • Sample: 3* different lots and duplicate injections

Note*:

  • If only 2 samples are available then one sample will be analyzed four times and second sample will be analyzed two times
  • If only one sample is available then sample will be analyzed six times

Method Reproducibility of Impurity A

LotARD
(% value of A)
QC
(% value of A)
Difference (%)
X0.150,146.8
Y0.160.1413.3
Z0.120,120

Conclusion

Difference between average result between ARD Lab and QL lab for impurity A is≤ 30 in all three lots ( 6.8% for lot X 13.3% for lot Y and 0 for lot Z). Hence, sample passes the reproducibility test.

Method Reproducibility Test of Assay

LotARDQCDifference
X99,299.30.10
Y98.898.60.20
Z99.399.40.10

Conclusion

  • Difference between average result between ARD Lab and QL lab for Assay is≤ 4% in all three lots ( 0.10% for lot X, 0.20% for lot Y, and 0.10 for lot Z)
  • Hence, method passes the method reproducibility test

Intermediate precision

  • This test is performed same as reproducibility test except two different labs. It is performed in the same lab.
  • If reproducibility is performed then there is no need to perform intermediate precision

Conclusion

Precision is a vital parameter in analytical method validation, ensuring the reliability and consistency of results. This article aimed to provide you with a clear understanding of precision testing—including system precision, method precision, reproducibility, and intermediate precision—along with practical examples to help you apply these concepts independently. If you have any questions, feedback, or suggestions, feel free to share them in the comments section below. For further assistance, you’re welcome to reach out via the contact form.

You may also want to check out other articles on my blog, such as:

References

Abbreviations

  • mcg: microgram
  • ml: milliliter
  • QL: Quantitation limit
  • RT: Retention time
  • ARD: Analytical research and development
  • QC: Quality control
  • RT: Retention time
  • RS: Related substances
  • RSD: Relative standard deviation

Disclaimer: The numerical data used in the tables or calculations are not actual data. It is designed to explain the topic.

FAQs

How to perform precision in method validation?

Precision contains system precision, method precision and reproductivity or intermediate precision. In the system precision six injections are made at the specification level and acceptance criteria is decided on RSD of area response of six injections.
In the method precision six sample preparations are made, and assay or impurity is calculated for each solution. Acceptance criteria is decided on RSD of area response of six injections.
In method reproducibility, three samples are analysed between sending laboratory and receiving laboratory. Acceptance criteria is decided on % difference of result between the two laboratories.

About Dr Pramod Kumar Pandey
Dr. Pramod Kr. Pandey

Dr. Pramod Kr. Pandey is a distinguished Analytical Research Expert with over three decades of extensive experience in the pharmaceutical industry. He has contributed his expertise to both leading Indian and global pharmaceutical companies, consistently driving innovation and excellence in analytical research

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